Manufacturing processes & industrial plastics engineering
Thermoforming and hand lay-up composite manufacturing each offer distinct advantages – and together, they deliver outstanding results. By combining both technologies with our in-house toolmaking capabilities, we ensure robust hybrid-components, streamlined processes, reliable lead times and end-to-end process control.
Thermoforming (Vacuum Forming)
Precision thermoforming for high-quality housings, exterior panels and technical components, including male moulding, female moulding and 3D bending.
Composite Manufacturing (GRP) – Hand Lay-Up
Lightweight, high-strength structural components manufactured using the hand lay-up process.
In-House Toolmaking and Model Making
CAD-based manufacturing of thermoforming tools, laminating moulds and inspection fixtures in-house.
Assembly and Integration
From individual components to fully tested system assemblies, including integration and functional testing.
Which manufacturing process is right for your component?
Compare thermoforming, fibre composites (GRP) and component assembly to find the right manufacturing process for your technical plastic components, based on your specific requirements and applications.
| Thermoforming (Vacuum forming) | Fibre Composites (Hand Lay-up using GRP) | Component Assembly (Including finishing & final inspection) | |
|---|---|---|---|
| Typical Batch Size | Small to medium production runs (25–2,000 units) | Individual parts to small production runs (1–500 units) | Scalable according to customer requirements |
| Key Advantage | High-quality appearance, short cycle times | High strength | Complete solution from a single source |
| Suitable For | Visible components, housings, panelling, covers | Large-area components, highly stressed structural components, lightweight construction | Complete assemblies including electronics, purchased components and customised finishing |
| Ideal When... | An economical plastic component with a high-quality surface finish is required | High stiffness combined with low weight is essential | Multiple components need to be integrated into a finished assembly |
Which solution delivers the best results for your plastic components?
Send us your drawings, CAD data or initial component concept. We assess the material, geometry, manufacturing process and production volume, then advise you on the most cost-effective solution.